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making a windscreen for batwing

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Post  sunnydog Fri Sep 07, 2018 10:30 am

I decided to put a batwing on the FLT.  It's one I ran on my FL years ago, had to slightly adapt mounting brackets but it fits pretty good.
making a windscreen for batwing CE040050-1242-46BE-94E7-F4D53EA6EEC8

Only thing is I don't have a windscreen that fits it because the FLT nacelle is different from the FLH nacelle, so have to custom build a mount and screen.  I did have a stock FLT style windscreen from sharknose that I can't use for anything else, so cut the top off it at about 7" depth for a "shorty" windscreen.
making a windscreen for batwing 833_DC6_DE-_F4_E0-45_E3-_B23_E-237_EEDE3_EEC3

adapted a piece of 'hand-formed' aluminum strip (shaped to fit contour of fairing top) and drilled holes for mounting bolts...
making a windscreen for batwing 02_C83604-_ED7_C-4_AF1-_B353-39_BAF1250_BF9
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Post  sunnydog Fri Sep 07, 2018 10:39 am

windscreen from sharknose was a bit more curved than required, so bent it flatter and drilled holes to match aluminum mounting strip... changed shape a bit but will trim to suit mount...
making a windscreen for batwing E7301522-_F0_A3-49_AB-895_C-9604_F3919_D5_D

a better view once bolted
making a windscreen for batwing EA52_A9_AA-_F0_E5-420_C-_B902-36_C75131_ABC9

removed from mounting strip to trim with my specialized grinder (I'm not the Charlie Daniel's of the torque wrench, I'm the Charley Pride of the angle grinder)
making a windscreen for batwing 928344_E1-0_ED3-4_B7_A-8_D58-_FAF53_A8_ABF40

all for this morning...gonna complete mounting brackets next, then the final push
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Post  Mark G Fri Sep 07, 2018 11:47 am

Very nice.
A lil' Makita in the hands of a skilled operator goes a long way!!
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Post  sunnydog Sat Sep 08, 2018 12:42 am

splurged on stainless for brackets
making a windscreen for batwing F0DA3AA1-239A-4506-B270-3CE4CBC3A933

making a windscreen for batwing 623631AC-FA23-40D5-8D84-618B35298934

making a windscreen for batwing CDF8D678-D1A7-4508-93D0-699D1BF7037F

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Post  sunnydog Sat Sep 08, 2018 12:44 am

drilled and shaped for proper mount angle
making a windscreen for batwing 1A41A6D0-CE45-4D23-BEEC-5587BB486318

making a windscreen for batwing E94215C7-154E-4729-BCD8-52514306B534

mounted and ready to receive shield
making a windscreen for batwing F3EBF794-DB59-4E68-B807-6076C53AE550
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Post  sunnydog Sat Sep 08, 2018 12:47 am

here’s the shield on alyoominium strip
making a windscreen for batwing 8B909A79-2DA6-4A80-954E-E5DEEF77A21F

mounted up
making a windscreen for batwing B28BC181-8253-476C-8A00-980525FC2D10

All for now fellers
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Post  sunnydog Sat Sep 08, 2018 10:02 am

some glam shots

making a windscreen for batwing 7618_EB4_B-0149-4_D81-8034-_CC9_B485_DC08_E

making a windscreen for batwing 3_A5330_FC-_D03_D-4_FC3-_ACE7-6_C4_ECD9_FD582
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Post  Dennman Sat Sep 08, 2018 11:48 am

Repurposin-my kinda work.
Great job.
Looks good and the function is in the puttin.
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Post  ratman Sat Sep 08, 2018 6:02 pm

Your bike looks great like that Dog, good job.  
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Post  sunnydog Mon Sep 10, 2018 10:16 am

thanks men...now i just gotta upgrade the motor to a modern mill and this thing will be dynamite Suspect
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Post  Mark G Tue Sep 11, 2018 9:22 pm

sunnydog wrote:thanks men...now i just gotta upgrade the motor to a modern mill and this thing will be dynamite Suspect

Yep.... those old things can be can be actually very enjoyable, with descent power on tap..... then there's the rubber burning area that will make you hooked on power forever. BEWARE!!!! Laughing
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Post  sunnydog Wed Sep 12, 2018 9:39 am

I was kidding Mark!  I love my haywagon!   Wait till ya see my next windscreen tech advance...coming soon to a theatre near you.
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Post  kootenai Thu Sep 13, 2018 5:31 am

lookin good dawg!
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